GENEQ > Materials testing > Crushers
| Mortar grinders |
| Model RM 200 |
| Grinding,
mixing, triturating RETSCH mortar grinders comminute inorganic and organic substances to analytical fineness. They can mix and homogenize powders, suspensions and pastes. The grinders are also ideal for the uniform trituration of homeopathic and pharmaceutical products. Soft, hard, brittle and pasty materials with a hardness of up to 9 on Mohs scale can be processed easily in RETSCH mortar grinders. For example, materials such as |
|
| • ashes • cement clinker • chemicals • drugs • foodstuffs • frozen yeast cells • oil seeds • salts |
• pharmaceutical and homeopathic raw
materials and finished products • silicates • slag • soil samples • spices |
| and many more can be homogenized rapidly and reliably. | |
| RETSCH
mortar grinders for universal use. They are suitable for the proper and reproducible sample preparation for subsequent analysis within the framework of quality assurance and GLP as well as for the preparation of prescriptions and formulations. |
|
| Benefits at
a glance • Wet and dry grinding • Reproducible results by adjustment of the pestle pressure (via a scale) and digital time setting • 7 different grinding set materials • Performance display • Easy exchange of pestle and mortar without tools • Closed, dust-tight grinding chamber with windows • High-performance drive with electronic control • Very easy to clean • Safe, CE-conforming design • 2 year warranty |
| Mortar Grinder RM 200 |
| The RM 200 is a dust-tight closed comminution system that
can be used for dry and wet grinding. With a useful volume of 10 to 190
ml it is possible to achieve a final fineness of <10 ?m. The maximum
feed size of the product depends on the properties of the material and is approx. 8 mm. The choice of a grinding set out of 7 different materials allows neutral-to-analysis sample preparation. The sample or grinding additives such as liquids can be added during operation via the right-hand Plexiglas window in the grinding compartment cover. The grinding process can be observed through the large windows. The grinding time is set digitally between 0 and 99 minutes, continuous operation is also possible. In addition to the grinding time, the contact pressure of the pestle as well as its position in the mortar also has a considerable influence on the grinding results. The contact pressure can easily be set via a knob on the cover of the RM 200. The positions of the pestle and the scraper are also adjusted with the help of a knob. The RM 200 features a performance display which indicates the current workload of the mill. This helps to adjust the pestle pressure to the most suitable position. The grinding chamber cover has a safety switch that cuts off the motor when the cover is raised. An electronic load and speed control protects the motor against overloading. The new generation of mortar grinders is particularly powerful, safe and easy to operate. |
| Performance data | RM 200 |
| Field of application | grinding, mixing and triturating |
| Feed material | soft, hard, brittle, pasty, dry and wet |
| Feed size* | <8 mm |
| Final fineness* | <10 µm |
| Batch size/Feeding quantity | 10 - 190 ml |
| Setting grinding time | 0 - 99 min / continuous |
| Setting pestle pressure | yes, via scale |
| Setting scraper pressure | yes, via knob |
| Technical data | |
| Nominal motor performance | 130 W |
| Speed at 50 Hz | 100 min-1 |
| Speed at 60 Hz | 100 min-1 |
| Protection code | IP 53 |
| B x H x D | approx. 400 x 480 x 370 mm |
| Weight, net (without grinding set) | approx. 24 kg |
| Noise values (Noise measurement according to DIN 45635-31-01-KL3) | |
| Emission value with regard to workplace | LpAeq 71 dB(A) |
| Measuring conditions: | |
| Feed material | quartz sand |
| Feed size | <1 mm |
| *depending on feed material and instrument configuration/settings | |
| Mortar
Grinder RM 200 technology |
|
![]() |
Mortar grinders comminute, mix and triturate
by pressure and friction. The function of the scraper is to feed the material into the area between the mortar and pestle. This forced feed ensures that the whole of the sample is continuously subjected to the grinding and trituration process and is also intensively mixed. The pestle is not located in the center of the mortar but is offset; contact with the rotating mortar and the sample causes it to rotate automatically. The necessary grinding pressure is achieved by the weight of the pestle itself combined with the adjustable spring pressure acting on its axis. |
| Selection of grinding sets | |
![]() |
|
| Mortar and pestle made of 7 different materials | |
| The choice of the suitable grinding set material
depends primarily on the hardness of the sample and the possible effects
of any abrasion on the subsequent analysis or further processing. For example,
the DAB (Deutsches Arzneimittel Buch – German Pharmacopoeia) stipulates
the use of hard porcelain grinding sets for the preparation of pharmaceutical
and homeopathic products. For soft to medium-hard or pasty substances grinding sets made from hard porcelain or sintered aluminum oxide (Al2O3) are usually adequate. For processing hard, abrasive substances, for long-term and for heavy-metal-free processing, we recommend the use of grinding sets made from agate, zirconium oxide or tungsten carbide. For less demanding applications, also under rough conditions, grinding sets made from chrome steel or stainless steel should be used. The standard scraper is made from abrasion-resistant Vulkollan. A special version made from beech wood is available as an option for use in the pharmaceutical sector. A PTFE scraper is particularly suitable for cryogenic grinding. The mortar of the RM 200 has a maximum useful volume of 190 ml |
|
| Tips for optimum results | |
| • Samples that are difficult to grind
can be cooled or processed by using grinding aids. • Moist soils and marine samples containing fats should be dried by treatment with Na2SO4 before grinding. • For the preparation of pastes the mortar containing the sample (e.g. cocoa nips) should first be heated to approx. 40 °C in a temperature cabinet. • The addition of Aerosil® helps to avoid caking when grinding pharmaceutical products. • Pure quartz sand can be added as a grinding aid when processing oil seeds (rape seed, soybean, mustard, etc.). |
|
| Material composition guidelines | ||||
|
Grinding set |
Material no. or name |
RM 200 |
approx. hardness |
Material analysis (in %) |
|
Chrome steel |
1.2080 |
• |
62-63 HRC |
Fe (85.34),
Cr (12), C (2.2), Mn (0.45), Si (0.4), P (0.03), S (0.03) |
|
Stainless steel |
1.4034 |
• |
48-52 HRC |
Fe (84.5),
Cr (13), C (0.42), Mn (1), Si (1), P (0.05), S (0.03) |
|
Tungsten carbide |
WC |
• |
1180-1280 HV 30 |
WC (94),
Co (6) |
|
Agate |
SiO2 |
• |
6.5-7.0 Mohs |
SiO2 (99.91),
Al2O3 (0.02), Na2O (0.02), Fe2O3 (0.01), K2O (0.01), MnO (0.01), MgO (0.01), CaO (0.01) |
|
Sintered alum. oxide |
Al2O3 |
• |
1750 HV |
Al2O3 (99.7),
SiO2 (0.075), MgO (0.075), CaO (0.07), Na2O (0.01), Fe2O3 (0.01) |
|
Zirconium oxide* |
YTZ |
• |
1200 HV |
ZrO2 (94.5),
Y2O3 (5.2), SiO2 / MgO / CaO / Fe2O3 / Na2O / K2O (<0.3) |
|
Hard porcelain |
• |
1200 HV 0.5 |
SiO2 (61),
Al2O3 (34), K2O (3), MgO (1), CaO (1) |
|
|
The above percentages are
mean values. We reserve the right to make alterations.
*Yttrium-part-stabilized |
||||
| Mortar
grinder order data
|
|||
| Mortar
Grinder RM 200 |
Item No. |
Item No. |
|
| RM 200 |
for 230 V, 50 Hz | 20.455.0001 |
|
| RM 200 |
for 110 V, 60 Hz | 20.455.0003 |
|
| RM 200 |
for 120 V, 60 Hz | 20.455.0004 |
|
| Mortars
and pestles for RM 200 |
Mortar |
Pestle |
|
| Material |
chrome steel | 02.460.0018 |
02.461.0112 |
| stainless steel | 02.460.0057 |
02.461.0113 |
|
| tungsten carbide | 02.460.0021 |
02.461.0114 |
|
| agate | 02.460.0098 |
02.461.0115 |
|
| sintered aluminum oxide | 02.460.0017 |
02.461.0116 |
|
| zirconium oxide | 02.460.0086 |
02.461.0117 |
|
| hard porcelain | 02.460.0016 |
02.461.0118 |
|
| Accessories for RM 200 | |||
| Scraper, beech wood | 03.008.0023 |
||
| Scraper, PTFE (e.g. for cryogenic grinding) | 03.008.0022 |
||
| Spare scraper, Vulkollan | 03.862.0011 |
||
| Agate hand mortars | |
| Hand mortars made from agate are particularly suitable
for grinding, mixing and triturating medium-hard to hard substances. Agate
is extremely abrasion-resistant and very pure (99.9% SiO2). This guarantees
its neutrality for the subsequent analysis. The quality of RETSCH hand mortars is particularly high. The abrasion surfaces are smooth and flawless, the outer surfaces are uniformly ground. |
![]() |
| Hand mortar order data | |||||||
Hand mortar
with pestle, agate |
Item No. |
Item No. |
|||||
Volume (ml) |
O.D. (mm) |
I.D. (mm) |
Volume (ml) |
O.D. (mm) |
I.D. (mm) |
||
8 |
40 |
30 |
20.262.0001 |
50 |
100 |
85 |
20.262.0006 |
10 |
50 |
40 |
20.262.0002 |
80 |
110 |
95 |
20.262.0007 |
16 |
60 |
50 |
20.262.0003 |
130 |
130 |
110 |
20.262.0008 |
25 |
70 |
55 |
20.262.0004 |
180 |
150 |
130 |
20.262.0009 |
30 |
80 |
65 |
20.262.0005 |
300 |
175 |
145 |
20.262.0010 |