GENEQ > Materials testing > Crushers

Mortar grinders
Model RM 200



Grinding, mixing, triturating
RETSCH mortar grinders comminute inorganic and organic substances to analytical fineness. They can mix and homogenize powders, suspensions and pastes. The grinders are also ideal for the uniform trituration of homeopathic and pharmaceutical products.
Soft, hard, brittle and pasty materials with a hardness of up to 9 on Mohs scale can be processed easily in RETSCH mortar grinders.
For example, materials such as
• ashes
• cement clinker
• chemicals
• drugs
• foodstuffs
• frozen yeast cells
• oil seeds
• salts
• pharmaceutical and homeopathic raw materials and finished products
• silicates
• slag
• soil samples
• spices
and many more can be homogenized rapidly and reliably.
RETSCH mortar grinders for universal use.
They are suitable for the proper and reproducible sample preparation for subsequent analysis within the framework of quality assurance and GLP as well as for the preparation of prescriptions and formulations.

Benefits at a glance
• Wet and dry grinding
• Reproducible results by adjustment of the pestle pressure (via a scale) and digital time setting
• 7 different grinding set materials
• Performance display
• Easy exchange of pestle and mortar without tools
• Closed, dust-tight grinding chamber with windows
• High-performance drive with electronic control
• Very easy to clean
• Safe, CE-conforming design
• 2 year warranty

Mortar Grinder RM 200
The RM 200 is a dust-tight closed comminution system that can be used for dry and wet grinding. With a useful volume of 10 to 190 ml it is possible to achieve a final fineness of <10 ?m. The maximum feed size
of the product depends on the properties of the material and is approx. 8 mm. The choice of a grinding set out of 7 different materials allows neutral-to-analysis sample preparation.
The sample or grinding additives such as liquids can be added during operation via the right-hand Plexiglas window in the grinding compartment cover. The grinding process can be observed through the large windows.
The grinding time is set digitally between 0 and 99 minutes, continuous operation is also possible. In addition to the grinding time, the contact pressure of the pestle as well as its position in the mortar also has a considerable influence on the grinding results. The contact pressure can easily be set via a knob on the cover of the RM 200. The positions of the pestle and the scraper are also adjusted with the help of a knob.
The RM 200 features a performance display which indicates the current workload of the mill. This helps to adjust the pestle pressure to the most suitable position.
The grinding chamber cover has a safety switch that cuts off the motor when the cover is raised. An electronic load and speed control protects the motor against overloading.
The new generation of mortar grinders is particularly powerful, safe and easy to operate.


Performance data RM 200
Field of application grinding, mixing and triturating
Feed material soft, hard, brittle, pasty, dry and wet
Feed size* <8 mm
Final fineness* <10 µm
Batch size/Feeding quantity 10 - 190 ml
Setting grinding time 0 - 99 min / continuous
Setting pestle pressure yes, via scale
Setting scraper pressure yes, via knob
Technical data
Nominal motor performance 130 W
Speed at 50 Hz 100 min-1
Speed at 60 Hz 100 min-1
Protection code IP 53
B x H x D approx. 400 x 480 x 370 mm
Weight, net (without grinding set) approx. 24 kg
Noise values (Noise measurement according to DIN 45635-31-01-KL3)
Emission value with regard to workplace LpAeq 71 dB(A)
Measuring conditions:  
Feed material quartz sand
Feed size <1 mm
*depending on feed material and instrument configuration/settings

Mortar Grinder RM 200 technology
Mortar grinders comminute, mix and triturate by pressure and friction.
The function of the scraper is to feed the material into the area between the mortar and pestle.
This forced feed ensures that the whole of the sample is continuously subjected to the grinding and trituration process and is also intensively mixed. The pestle is not located in the center of the mortar but is offset; contact with the rotating mortar and the sample causes it to rotate automatically. The necessary grinding pressure is achieved by the weight of the pestle itself combined with the adjustable spring pressure acting on its axis.

Selection of grinding sets
 
Mortar and pestle made of 7 different materials
The choice of the suitable grinding set material depends primarily on the hardness of the sample and the possible effects of any abrasion on the subsequent analysis or further processing. For example, the DAB (Deutsches Arzneimittel Buch – German Pharmacopoeia) stipulates the use of hard porcelain grinding sets for the preparation of pharmaceutical and homeopathic products.
For soft to medium-hard or pasty substances grinding sets made from hard porcelain or sintered aluminum oxide (Al2O3) are usually adequate.
For processing hard, abrasive substances, for long-term and for heavy-metal-free processing, we recommend the use of grinding sets made from agate, zirconium oxide or tungsten carbide.
For less demanding applications, also under rough conditions, grinding sets made from chrome steel or stainless steel should be used.
The standard scraper is made from abrasion-resistant Vulkollan. A special version made from beech wood is available as an option for use in the pharmaceutical sector. A PTFE scraper is particularly suitable for cryogenic grinding.
The mortar of the RM 200 has a maximum useful volume of 190 ml
Tips for optimum results
• Samples that are difficult to grind can be cooled or processed by using grinding aids.
• Moist soils and marine samples containing fats should be dried by treatment with Na2SO4 before grinding.
• For the preparation of pastes the mortar containing the sample (e.g. cocoa nips) should first be heated to approx. 40 °C in a temperature cabinet.
• The addition of Aerosil® helps to avoid caking when grinding pharmaceutical products.
• Pure quartz sand can be added as a grinding aid when processing oil seeds (rape seed, soybean, mustard, etc.).

Material composition guidelines
Grinding set
Material no.
or name
RM 200
approx.
hardness
Material analysis
(in %)
Chrome steel
1.2080
62-63 HRC
Fe (85.34), Cr (12), C (2.2), Mn (0.45), Si (0.4), P (0.03), S (0.03)
Stainless steel
1.4034
48-52 HRC
Fe (84.5), Cr (13), C (0.42), Mn (1), Si (1), P (0.05), S (0.03)
Tungsten carbide
WC
1180-1280 HV 30
WC (94), Co (6)
Agate
SiO2
6.5-7.0 Mohs
SiO2 (99.91), Al2O3 (0.02), Na2O (0.02), Fe2O3 (0.01), K2O (0.01), MnO (0.01),
MgO (0.01), CaO (0.01)
Sintered alum. oxide
Al2O3
1750 HV
Al2O3 (99.7), SiO2 (0.075), MgO (0.075), CaO (0.07), Na2O (0.01), Fe2O3 (0.01)
Zirconium oxide*
YTZ
1200 HV
ZrO2 (94.5), Y2O3 (5.2), SiO2 / MgO / CaO / Fe2O3 / Na2O / K2O (<0.3)
Hard porcelain
1200 HV 0.5
SiO2 (61), Al2O3 (34), K2O (3), MgO (1), CaO (1)
The above percentages are mean values. We reserve the right to make alterations.
*Yttrium-part-stabilized

Mortar grinder order data
Mortar Grinder RM 200
Item No.
Item No.
RM 200
for 230 V, 50 Hz
20.455.0001
RM 200
for 110 V, 60 Hz
20.455.0003
RM 200
for 120 V, 60 Hz
20.455.0004
Mortars and pestles for RM 200
Mortar
Pestle
Material
chrome steel
02.460.0018
02.461.0112
stainless steel
02.460.0057
02.461.0113
tungsten carbide
02.460.0021
02.461.0114
  agate
02.460.0098
02.461.0115
  sintered aluminum oxide
02.460.0017
02.461.0116
  zirconium oxide
02.460.0086
02.461.0117
  hard porcelain
02.460.0016
02.461.0118
Accessories for RM 200
Scraper, beech wood  
03.008.0023
Scraper, PTFE (e.g. for cryogenic grinding)  
03.008.0022
Spare scraper, Vulkollan  
03.862.0011

Agate hand mortars
Hand mortars made from agate are particularly suitable for grinding, mixing and triturating medium-hard to hard substances. Agate is extremely abrasion-resistant and very pure (99.9% SiO2). This guarantees its neutrality for the subsequent analysis.
The quality of RETSCH hand mortars is particularly high.
The abrasion surfaces are smooth and flawless, the outer surfaces are uniformly ground.

Hand mortar order data
Hand mortar with pestle, agate
Item No.
Item No.
Volume (ml)
O.D. (mm)
I.D. (mm)
Volume (ml)
O.D. (mm)
I.D. (mm)
8
40
30
20.262.0001
50
100
85
20.262.0006
10
50
40
20.262.0002
80
110
95
20.262.0007
16
60
50
20.262.0003
130
130
110
20.262.0008
25
70
55
20.262.0004
180
150
130
20.262.0009
30
80
65
20.262.0005
300
175
145
20.262.0010