Geneq > Materials Testing > Mills

Cutting Mills
Model SM 100, SM 200 and SM 300


Benefits at a glance
  • Powerful primary and fine size reduction
  • Selection of models to suit different requirements
  • Quick cleaning, easy handling
  • Defined final fineness due to bottom sieves with aperture sizes from 0.25 - 20 mm
  • Wide range of accessories including various hoppers, collecting systems, rotors and sieves
  • Highest safety standard

Description
The cutting mills provide highly efficient primary size reduction of such heterogeneous material mixes as waste or electronic components but are also suitable for many other types of samples. With the SM 100, SM 200 and SM 300 RETSCH offers three models for different requirements.
No matter, whether it is a standard mill for routine applications or a powerful and flexible model to handle a vast range of sample materials, RETSCH provides the suitable instrument.
A wide selection of sieves, hoppers and collecting systems allows for easy adaptation to individual application tasks. All three models are available in a special version for heavy-metal-free size reduction which makes them ideal for preparing samples for heavy metal analysis within the context of RoHS and WEEE regulations.

Cutting mill technology
Size reduction in the cutting mills takes place by cutting and shearing forces. The sample passes through the hopper and into the grinding chamber. There it comes into contact with the rotor and is comminuted between the rotor blades and the stationary cutting bars inserted in the housing. The dwelling time of the sample in the chamber is short; as soon as it is small enough to pass through the openings of the bottom sieve it is discharged and collected in the receptacle. The rotor speed of 1500 min-1 (SM 100 and SM 200) resp. 700 to 3,000 min-1 (SM 300) ensures gentle and rapid size reduction. The motor ratings are 1.5 kW (SM 100), 2.2 kW (SM 200) and 3 kW (SM 300). The optional cyclone-suction-combination (SM 200, SM 300) not only has a cooling effect on the sample but also improves the discharge of material from the grinding chamber.

Cutting Mill SM 300
High torque for primary and fine size reduction
Cutting mills are used in many different areas of sample preparation for subsequent analyses. To allow for optimum adaptation to the sample properties with regards to breaking behavior and temperature sensitivity, the SM 300 features a variable speed from 700 to 3,000 min-1. Thus it is possible to grind a great variety of products with one mill, including tough and thermally sensitive materials.
Thanks to its flexibility, the SM 300 is particularly suitable for the varying application tasks of contract laboratories.
An additional flywheel mass accounts for a very high torque which enables the SM 300 to grind many materials to analytical fineness in only one working run (RES technology, see text on the right). The grinding chamber geometry has been thoroughly optimized. The good feeding properties and the wide opening of the hopper allow for large sample volumes resp. pieces which helps to improve the throughput. Moreover, the SM 300 is equipped with double acting cutting bars which substantially increase the number and effectiveness of the cutting events.
In combination with the wide selection of accessories, the SM 300 is ideally suited for the effective size reduction of cuttable materials and heterogeneous mixes.
Benefits at a glance
  • Powerful size reduction thanks to 3 kW drive with high torque and RES technology
  • Perfect adaptation to application requirements by variable speed from 700 to 3,000 min-1
  • Optimum cutting effects thanks to double acting cutting bars
  • Quick and easy cleaning due to fold-back hopper, smooth surfaces and push-fit rotor
  • Highest safety standards due to motor brake, central locking device, electronic safety check and comfort base frame
Easy operation and cleaning
Operation of the SM 300 is exceptionally simple and safe. A safety switch prevents the mill from being switched on with the door open. An electronic safety check ensures that the door cannot be opened when the motor is running – the motor brake makes the rotor come to an immediate standstill after the mill has been switched off.
The hopper can be folded back to get full access to the grinding chamber which, in combination with the smooth surfaces, greatly facilitates cleaning the mill. The push-fit rotor can be removed without tools.

Cutting Mill SM 200
Powerful size reduction of many different materials
The cutting mill SM 200 is a powerful and easy-to-operate instrument for efficient primary and fine size reduction.
Within the group of the RETSCH cutting mills, it is the universal standard model which covers a vast range of applications with its strong 2.2 kW drive and 1,500 rpm rotor speed.
When operated with the optional cyclone-suction-combination, the SM 200 is also suitable for grinding light sample materials or smaller quantities.
Operation of the SM 200 is easy and safe. A safety switch prevents the mill from being switched on with the door open. A motor brake makes the rotor come to an immediate standstill after the mill has been switched off.
The hopper can be folded back and the push-fit rotor and sieve can be removed without tools for easy cleaning.
In combination with its various accessories, the SM 200 can be used for many different applications. In addition to a heavy-metal-free version, a wide selection of hoppers, rotors, sieves and collecting systems (see pages 10 – 11) is available.
Tips for perfect results
Fibrous and bulky materials (e. g. hay or paper) are easier to grind when they have been balled up before being fed into the hopper.
The size reduction of rubber and thermoplastic is facilitated by using liquid nitrogen to embrittle the sample material.
If larger sample pieces need to be ground very finely, it is recommended to first use a bottom sieve with large perforations for primary size reduction and then a smaller sieve for fine grinding.

Cutting Mill SM 100
For routine applications
The SM 100 is the budget-priced basic model among the RETSCH cutting mills. It is suitable for the size reduction of soft, medium-hard, elastic or fibrous products which can be comminuted without requiring extremely high forces. The mill is particularly suitable for routine applications. It is easy to operate and can be mounted on a solid table or on the optional
base frame.
The wide range of accessories makes the SM 100 a versatile instrument. A special version of the mill is available for heavy-metal-free grinding.

Selection guide for cutting mills

Order data cutting mills